|

Characteristic features of creating and developing cryogenic systems of space-rocket launch complex "Soyuz"

Authors: Aleksandrov A.A., Barmin I.V., Kunis I.D., Chugunkov V.V. Published: 29.03.2016
Published in issue: #2(107)/2016  

DOI: 10.18698/0236-3941-2016-2-7-27

 
Category: Aviation and Rocket-Space Engineering | Chapter: Ground Complexes, Launch Equipment, Aircraft Exploitation  
Keywords: launch complex, cryogenic filling system, cryogenic fuel cooling system

Implementation of flight into outer space in addition to constructing spacecraft and rockets, requires the solution of many complex scientific and technical problems when getting ready to the launch. The complex of such issues includes production, transportation to the launch site, storage with minimal loss of cryogenic products - liquid oxygen and liquid nitrogen, filling the rocket fuel tanks, cooling hydrocarbon fuel with liquid nitrogen and safeguarding of the rocket cryogenic components. The aim of this research is to analyze all the problems listed above. We examine companies and professionals involved in developing the materials and cryogenic equipment, conducting research and creating the cryogenic systems. Thus, we emphasize some characteristic features of the processes occurring under transient conditions during the transportation of cryogenic liquids by pipeline cryogenic gas systems. Moreover, we consider the causes of intense water hammer, leading to the cryogenic equipment destruction, carry out a full review of the tanks and pipelines design of cryogenic systems and propose methods of improving the efficiency of the system insulation. The study tested the technology of cooling hydrocarbon rocket fuel in cryogenic systems, launch complexes through the non-contact heat exchange with liquid nitrogen and schemes of their implementation. The findings of the research show the calculated dependences and the results of the simulation temperatures, as well as the data on the relative costs of liquid nitrogen when performing the operation of cooling hydrocarbon rocket fuel in the cryogenic equipment. As a result, we obtain the cryogenic system characteristics of the launch complex "Soyuz-ST".

References

[1] Arharov A.M., Kunis I.D., ed. by I.V. Barmin. Kriogennye zapravochnye sistemy startovykh raketno-kosmicheskikh kompleksov [The cryogenic filling system launch rocket-space complexes]. Moscow, MGTU im. N.E. Baumana Publ., 2006. 252p.

[2] Aleksandrov A.A., Goncharov R.A., Igritskiy V.A., Chugunkov V.V. Methodology of Selection of Rational Regimes for Cooling the Hydrocarbon Fuel bу Launch Equipment before Filling of Fuel Tanks of Launch Vehicle. Vestn. Mosk. Gos. Tekh. Univ. im. N.E. Baumana, Mashinostr. [Herald of the Bauman Moscow State Tech. Univ., Mech. Eng.], 2011, no. 1, pp. 40-46 (in Russ.).

[3] Aleksandrov A.A., Denisov O.E., Zolin A.V., Chugunkov V.V. Refrigerating Rocket Fuel by Launching Equipment with the Use of Liquid Nitrogen. Izv. Vyssh. Uchebn. Zaved., Mashinostr. [Proc. of Higher Educational Institutions. МасЫш Building], 2013, no. 4, pp. 24-29 (in Russ.).

[4] Zolin A.V., Chugunkov V.V. Technique to analyze heatexchange processes of rocket fuel components when performing operation of rocket fuel tanks filling at the starting complex. Izv. Vyssh. Uchebn. Zaved., Mashinostr., Spetsvyp. [Proc. of Higher Educational Institutions. Маchine Building, Spec. Issue "Collected papers of students and young scientists of the Bauman MSTU"], 2012, pp. 39-42 (in Russ.).

[5] Kobizev S.V., Zolin A.V., Chugunkov V.V. Building a rational scheme of preparation of hydrocarbon fuels according to temperature and moisture content with use of liquid and gaseous nitrogen at launch and technical spaceport complexes. Nauka i obrazovanie. MGTU im. N.E. Baumana [Science & Education of the Bauman MSTU. Electronic Journal], 2012, no. 10. Available at: http://technomag.bmstu.ru/en/doc/486647.html DOI: 10.7463/1012.0486647

[6] Denisov O.E., Zolin A.V., Denisova K.I. Design Technique for the High-Boiling Propellant Storage and Preparation Facility at the Cosmodrome "Vostochny". Nauka i obrazovanie. MGTU im. N.E. Baumana [Science & Education of the Bauman MSTU. Electronic Journal], 2014, no. 11. Available at: http://technomag.bmstu.ru/en/doc/732218.html DOI: 10.7463/1114.0732218

[7] Goncharov R.A., Chugunkov V.V. Determining parameters and modes of stamp equipment operation to cool hydrocarbon fuel before fuelling the carrier rocket onboard tanks. Izv. Vyssh. Uchebn. Zaved., Mashinostr., Spetsvyp. [Proc. of Higher Educational Institutions. Machine Building, Spec. Issue "Collected papers of students and young scientists of the Bauman MSTU"], 2012, pp. 34-38 (in Russ.).

[8] Denisov O.E., Zolin A.V., Chugunkov V.V. Simulation methods of rocket fuel refrigerating with liquid nitrogen and intermediate heat carrier. Nauka i obrazovanie. MGTU im. N.E. Baumana [Science & Education of the Bauman MSTU. Electronic Journal], 2014, no. 3. Available at: http://technomag.bmstu.ru/en/issue/699215.html DOI:10.7463/0314.0699941

[9] Pavlov S.K., Chugunkov V.V. Mathematical Model-Based Temperature Preparation of Liquid-Propellant Components Cooled by Liquid Nitrogen in the Heat Exchanger with a Coolant. Nauka i obrazovanie. MGTU im. N.E. Baumana [Science & Education of the Bauman MSTU. Electronic Journal], 2014, no. 12. Available at: http://technomag.bmstu.ru/en/doc/744330.html DOI: 10.7463/1214.0744330

[10] Zolin A.V., Chugunkov V.V. Modeling of thermal processes of preparation of rocket fuel in the fueling system of the launch complex. Aerospace scientific journal of the Bauman MSTU, 2015, no. 11. Available at: http://aerospjournal.ru/doc/826690.html DOI: 10.7463/aersp.0615.0826690

[11] Pavlov S.K., Chugunkov V.V. Comparative Analysis of Mathematical Models of the Temperature of Preparant of Liquid Propellant Components Using a Exchanger and Coolant Cooled by Liquid Nitrogen. In Digest: Youth and 21 age-2015. Materials of VInternational Scientific Conf., 2015, pp. 191-195 (in Russ.).

[12] Denisova K.I., Chugunkov V.V. Modeling of processes of heating and cooling of rocket fuel in the interior space of tanks ground-based complexes. Aerospace Scientific journal of the Bauman MSTU, 2016, no. 1. Available at: http://aerospjournal.ru/doc/834621.html DOI: 10.7463/aersp.0116.0834621