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RESEARCH INTO THERMAL EFFICIENCY OF FILM COOLING

ALONG COMBUSTION CHAMBER WALL OF LOW-THRUST

ROCKET ENGINE

A.A. Kozlov

,

D.Yu

. Bogacheva

,

I.N. Borovik

Moscow Aviation Institute (National Research University),

Moscow, Russian Federation

e-mail:

kozlov202@yandex.ru; bogachulya@mail.ru

;

borra2000@mail.ru

The paper focuses on experimental study of the film cooling efficiency in combustion

chambers of liquid propellant low-thrust engines. A completeness rate of the research

into different parameters affecting the thermal efficiency of film cooling is analyzed.

The thermal efficiency proves to be mostly influenced by such factors as a coolant

mass flow-rate, a coolant feed slot design, and flow parameters of both the main flow

and a cooling component. Combustion chamber pressure produces slight effect on

the film cooling thermal efficiency. Guidelines for film cooling in low-thrust rocket

engines are presented. The authors use the results of both Russian and foreign studies,

which are publicly available.

Keywords

:

low-thrust rocket engines, thermal efficiency of film cooling, chamber wall

temperature.

One of the most important current trends in rocket propulsion enginee-

ring is the design of reliable and highly efficient low-thrust rocket engines

(LTRE) powered by environmentally friendly nonhypergolic propellant

components.

High efficiency (high specific impulse) can be obtained in case the

propellant composition is close to the stoichiometric ratio. At this ratio

the temperature of combustion products is about 2800. . . 3500 K (at

p

k

= 1

MPa chamber pressure and the excess oxidizer ratio

α

= 1

for a propellant component, kerosene + О

2

, kerosene + Н

2

О

2

, Н

2

+ О

2

,

СН

4

+ О

2

) [1–3]. Therefore, when high-energy propellants are used, the

problem of the reliable thermal protection of LTRE remains relevant.

The most frequent method of protecting LTRE combustion chamber

walls from high-temperature combustion product gases (convective and

radiative heat flows) is so called internal cooling (also referred to as film,

barrier, curtain or spray cooling).

Film cooling occurs along the low-temperature near-wall gas or liquid

layer (depending on the aggregate state of the propellant components).

This paper focuses on gas films. The propellant component creating the

film (oxidizer or fuel) is fed onto the inner surface of the combustion

chamber wall through holes or slots of various configuration. Film cooling

in LTRE results in significant losses of specific impulse. The lower the

near-wall layer temperature is, the greater the losses are. The near-wall

layer is formed when two flows are mixed: the film and the flow from the

periphery row (which is closest to the chamber wall) injectors. The near-

wall gas temperature in its turn depends on such factors as the equivalence

ratio of the components in the injectors of the closest to the wall row (when

80 ISSN 0236-3941. HERALD of the BMSTU. Series “Mechanical Engineering”. 2014. No. 1